Sustainable and energy effective leaching of metals by ultrasound controlled cavitation

Important results from the project

Controlled ultrasound cavitation has the potential to increase both leaching recovery and kinetics and can be utilized on minerals and by-products known to be difficult to leach (scheelite concentrates and speiss). The goal is to modify and optimize a scalable ultrasound cavitation reactor to obtain an energy efficient leaching process at lower temperature and under atmospheric pressure. Important factors are resonance amplification, excitation frequencies, cavitation intensity, temperature, and particle size distribution in the material that is to be leached

Expected long term effects

Results are expected to show that ultrasound controlled cavitation can render a more efficient leaching process provided that the process has been optimized regarding acoustic performance, geometric configuration of the reactor, controlled flow of the slurry and proper adaptation of the process parameters for the material to be leached. The best test result increases the yield by 50% using an electric input power of 100 kWh/kg Scheelite concentrate. The results are expected to generate an established cooperation with two industrial partners for implementation on a pilot scale.

Approach and implementation

The project aims at optimizing an ultrasound controlled cavitation reactor. Important factors are to create homogenous slurry of the particle to be leached and the leaching reagents. The excitation signal is adapted to the reactors optimum frequency response and the size of the cavitation bubbles with the particle size distribution of the material that is leached. Optimization of process parameters as flow, temperature, cavitation intensity and the signals frequency distribution is decisive for an energy efficient leaching. The experimental analysis was performed in 4 steps.

External links

Intensifiering av industriella processer med flödesinitierad och ultraljudskontrollerad kavitation.